Kydex holsters are known for their durability, water resistance, and precise fit. Learning to make your own offers significant cost savings and allows for complete customization. This guide provides a step-by-step process, from gathering materials to finishing touches, to help you create a high-quality Kydex gun holster. This guide will cover everything from selecting your materials to finishing touches, ensuring you create a high-quality, custom-fit holster.
Choosing Your Materials: The Foundation of Your Kydex Holster
The quality of your finished holster hinges on the materials you select. Don't skimp here!
Kydex Sheet: Thickness and Color Matter
Kydex is a thermoplastic that's easy to work with once heated. For gun holsters, 0.080" or 0.093" thick sheets are generally recommended. Thicker Kydex offers greater rigidity and durability, while thinner Kydex is more flexible. Choose a color that suits your preference and complements your firearm. Several reputable brands offer high-quality Kydex sheets in various colors and thicknesses.
Heat Gun: The Essential Tool
A heat gun is crucial for shaping the Kydex. A variable temperature heat gun is recommended for greater control over the process. Lower heat settings are generally preferred to avoid burning the Kydex. Never point a hot heat gun at yourself or other people.
Oven (Optional but Helpful): Achieving Even Heating
While a heat gun is essential, using an oven for the initial heating step can provide more even heat distribution, resulting in a more consistent final product. This is particularly helpful for beginners. Always follow your oven's instructions and safety guidelines.
Other Essential Tools and Materials
- Sharp Utility Knife: A crucial tool for trimming the excess Kydex.
- Belt Clips: Choose clips appropriate for your belt size and preferred carry style.
- Safety Glasses: Always protect your eyes.
- Gloves: Protect your hands from heat and potential cuts.
- Drill and Drill Bits: For creating mounting holes for belt clips.
- Sandpaper: For smoothing the edges of the holster.
- Screws and Washers: For attaching the belt clips (if applicable).
- Mold/Form: A precise mold or form to shape your holster around your firearm (more on creating this later).
Creating Your Mold: Achieving a Perfect Fit
The accuracy of your mold directly impacts the holster's fit. Several methods exist:
Using a Pre-Made Mold: The Easiest Method
Pre-made molds offer convenience and can guarantee precision, especially for beginners. These are available online from many suppliers. However, they're not always adaptable to less common firearms.
DIY Mold: Tailoring the Fit
A simple method involves using wood, dense foam, or even modelling clay to create a form that accurately reflects your firearm's shape. Ensure your mold holds the firearm securely and allows for adequate material around the gun for molding. The mold should be rigid enough to maintain its shape under heat.
Tips for DIY Mold Creation:
- Accuracy is key: Take your time to ensure your mold accurately replicates the contours of your firearm.
- Material Selection: Choose a material that can withstand the heat from the Kydex forming process. Wood is a popular choice for its durability.
- Reinforcement: Consider adding reinforcement to your mold, particularly for areas that will bear significant stress during the forming process.
The Kydex Forming Process: Step-by-Step Instructions
- Prepare your Kydex and mold: Clean both the Kydex sheet and your mold thoroughly. This ensures a clean, secure bond.
- Heat the Kydex: Using either a heat gun or oven, carefully heat the Kydex until it becomes pliable. The exact temperature and time will depend on your Kydex thickness and the tool you are using. Always test a small area first to gauge the heat.
- Form the Kydex: Quickly and carefully press the heated Kydex onto your firearm within the mold. Ensure the Kydex conforms completely to the firearm's shape.
- Cool and Set: Allow the Kydex to cool completely. This typically takes 15-20 minutes. Do not disturb the holster during this process.
- Trim the Excess Kydex: Use your utility knife to carefully trim away the excess Kydex, leaving a clean, precise fit around your firearm.
Adding the Belt Clips: Securing Your Holster
Once the holster is trimmed, the belt clips can be attached. Follow the manufacturer's instructions for your specific clips. This usually involves drilling holes in the Kydex and securing the clips with screws and washers. Ensure the clips are securely fastened and properly aligned.
Finishing Touches: Polishing and Refinement
- Sanding: Smooth any rough edges using sandpaper.
- Polishing: For a professional look, polish the holster to achieve a high gloss finish.
- Inspect: Carefully inspect the holster for any flaws or imperfections.
Safety Precautions: Always Prioritize Safety
- Heat Gun Safety: Always point the heat gun away from yourself and others. Use caution to avoid burns.
- Sharp Objects: Use caution when using sharp tools, such as utility knives.
- Firearm Safety: Always treat your firearm as if it were loaded. Never point it at yourself or others.
Making your own Kydex gun holster is a rewarding project that combines creativity and practicality. By carefully following this guide and prioritizing safety, you can create a custom-fit holster tailored to your specific needs and preferences. Remember to practice on scrap pieces of Kydex first to hone your technique before working on your final piece.